Abstract:[Objective] To explore the design and surgical outcomes of 3D printed prosthetic reconstruction after en bloc resection of pri- mary malignant bone tumor in the extremities. [Methods] A total of 14 patients received en bloc resection and 3D printed prosthetic recon- struction of primary malignant long bone tumors on the shaft, including 10 cases of osteosarcoma, 2 cases of Ewing sarcoma and 2 cases of un- differentiated pleomorphic sarcoma in Enneking stage IIB. [Results] All the patients had the surgical procedures performed successfully without perioperative death, while with the operation time of (162.33±72.06) min, the intraoperative blood loss of (1 521.42±638.42) ml, the incision length of (20.50±5.69) cm, the time to take out stitches of (14.00±2.44) days, and the hospital stay of (19.00±2.10) days. All patients were followed up for (23.70±16.92) months an an average. Compared with that 3 months after operation, the VAS score significantly de- creased at 6 months after operation and at the last follow-up with statistical significances (P<0.05) . However, the MSTS 93 score for limb function and survival states remained unchanged significantly with time of the follow-up (P>0.05) . During the follow-up, 5 patients had pul- monary metastasis, 3 of them died of multiple metastasis and 2 survived with tumor, accounting for 35.71%, whereas the remaining 9 patients survived without tumor, accounting for 64.29%. [Conclusion] This individualized 3D printed prosthetic reconstruction is a sound choice for massive bone defect secondary to en bloc resection of primary malignant bone tumor on the shaft in the extremities.